DIY Epoxy Flake System – Step-by-Step Guide

Follow this guide carefully to achieve a smooth, durable, and professional finish πŸ‘
If you are unsure at any step, contact us before proceeding.


🧰 Tools & Materials Checklist

Before you start, make sure all tools and materials are ready to avoid interruptions during application.

🟦 Application Tools

βœ” Roller & Roller Refill
βœ” Paint Brush
βœ” Mixing Stick
βœ” Masking Tape
βœ” Gloves
βœ” Plastic Foot Cover
βœ” Dustpan

🟨 Surface Preparation

βœ” Sanding Disc (40 Grit & 180 Grit Sandpaper)
βœ” Floor Wipe Cleaning Solution (Colorful Tin)
βœ” Cloth
βœ” Vacuum Cleaner (Prepare yourself)

πŸŸͺ Coating Materials

βœ” 2K Epoxy Primer Part A & Hardener Part B (Grey Color Container)
βœ” 2K Polyurethane Part A & 2K Polyurethane Hardener Part B (Bronze Color Container)
βœ” Flakes

⚠️2K Epoxy Primer and 2K Polyurethane use different hardeners.
Do not cross-mix or interchange hardeners between both systems.

🟫 Optional Materials

βœ” Quick-Dry Filler (For Tile Joint Filling if seamless finish is required)

πŸ‘‰ Prepare everything in advance to ensure a smooth and consistent application process


⚠️ Before You Start

βœ” Recommended Working Team

βœ” Small toilet / small area: 1–2 persons
βœ” Larger area: 2 persons recommended
(1 person rolling primer + 1 person broadcasting flakes)

βœ” Surface Condition

βœ” Surface must be completely dry and clean
βœ” No oil, soap residue, wax, dust, or loose particles
βœ” Avoid rainy or high-humidity days
βœ” Ensure good ventilation during application and curing

βœ” Before Starting Application

πŸ‘‰ If applying the next morning, avoid using the toilet or wet area the night before so tile joints can fully dry.

βœ” Before Starting

If you are unsure about your floor condition or application method, feel free to send us photos of:

  • Floor condition
  • Tile joints
  • Cracks or damaged tiles

πŸ‘‰ Our coating team can advise you before you begin application.

πŸ’‘ Proper preparation contributes to most of the final result.

πŸ‘‰ Proper preparation = 70% of final result.


🟫 Step 0 – Tile Joint Filling (Optional for Seamless Finish)

⏱ Estimated Time: 30–90 Minutes + Drying Time

Before surface preparation, decide the type of finish you want.

βœ” Gap vs Seamless Finish

  • Leaving tile gaps is acceptable if you are okay with visible joint lines
  • For a seamless, smooth finish, tile joints must be filled before coating

βœ” How to Fill Tile Joints

  • Apply suitable filler into the tile joints
  • Press firmly to ensure the joints are completely filled
  • Level the surface as evenly as possible

βœ” Drying

  • Allow the filler to fully dry before proceeding to the next step
    πŸ‘‰ Do not rush this process

⚠️ Common Mistakes

❌ Not pressing filler deep into joints
❌ Leaving uneven or sunken joints
❌ Applying coating before filler is fully dry

πŸ‘‰ Proper joint filling is key to achieving a smooth, seamless finish


🟦 Step 1 – Surface Preparation

⏱ Estimated Time: 30–90 Minutes

Proper surface preparation is critical for good adhesion and long-lasting results.

βœ” Sanding (IMPORTANT)

Sanding is a critical step to ensure proper adhesion of the coating system. It helps to:

  • Remove surface contaminants such as soap residue, wax, gum, and dirt
  • Create a clean surface for better coating bite and adhesion
  • Ensure a strong and long-lasting bond between coating and floor surface

βœ” Sanding Process

  • Use 40-grit sandpaper with a sanding disc
  • Sand the entire floor surface evenly
  • Focus on removing all surface residue, including skirting areas if they will also be coated

⚠️ Common Mistakes

❌ Skipping sanding on dirty or waxed surfaces
❌ Not removing soap or oily residue properly
❌ Over-sanding and removing filler from joints
❌ Leaving uneven or raised areas

πŸ‘‰ Proper sanding is essential for coating adhesion and long-term durability

βœ” Surface Cleaning

  • Remove all dust, dirt, grease, soap residue, and wax
  • Use the floor wipe cleaning solution provided in our set

Steps:

  1. Pour a small amount of floor wipe cleaning solution onto a cloth
  2. Wipe the entire floor area thoroughly
  3. Include skirting areas if you are coating them

⚠️ Common Mistakes

❌ Leaving soap, wax, or oily residue
❌ Skipping cleaning after sanding

πŸ‘‰ Surface cleaning is one of the most important steps.

βœ” Masking & Skirting Protection (IMPORTANT)

After cleaning:

βœ” Step-by-Step Masking Process

βœ” Apply masking tape to all unwanted areas
βœ” Tape skirting edges carefully for clean finishing lines
βœ” Cover sinks, taps, shower heads, drains, and metal fixtures
βœ” Press tape firmly to prevent seepage underneath

βœ” Additional Protection Notes

⚠️ Ensure no water drips onto the coating during application or curing.

Tape any possible dripping water outlets such as:

  • Shower heads
  • Water pipes
  • Taps
  • Fixtures

βœ” Masking Tip

Use long continuous strips of masking tape instead of many short pieces.

πŸ‘‰ Easier removal
πŸ‘‰ Cleaner edge lines
πŸ‘‰ Less tape residue


🟨 Step 2 – Primer Application

Apply epoxy primer evenly to ensure strong adhesion for the coating system.

βœ” Mixing Ratio (IMPORTANT)

Primer mixing ratio: πŸ‘‰ 5 : 1 (Part A : Part B)

Example Mixes

  • 1kg Part A + 200g Part B
  • 500g Part A + 100g Part B

⚠️ Always measure accurately. Do not estimate.

βœ” How to Mix Properly

βœ” For full set usage, the most common method is to pour all Part A into Part B and mix thoroughly.

πŸ‘‰ If you plan to coat another area or future project, you may divide and measure based on the recommended mixing ratio instead.

  • Shake Part A well before pouring
  • Measure the required amount accurately
  • Mix Part A and Part B thoroughly until fully blended

βœ” Mixing & Preparation

βœ” Ensure mixing container is clean and dry
βœ” No water, dust, or old paint residue inside container

⚠️ Important:
If the tin has been opened and material is divided out, it is recommended to use within 3 weeks to ensure best performance and stability. Long storage after opening may affect product quality.

βœ” Application

  • Use roller for even coverage
  • Apply a thin, consistent layer
  • Ensure full coverage of tile lines and original floor color

πŸ‘‰ For better flake bonding, you may apply 2 thin layers on one section (second layer immediately after the first), then broadcast flakes straight away while the primer is still wet.

⏱ Working Time (CRITICAL)

Once mixed, the material immediately begins curing.

πŸ‘‰ Use immediately after mixing.

⚠️ Do NOT:
❌ Mix and keep for later
❌ Leave mixed material unused for long periods

⚠️ Common Mistakes

❌ Incorrect mixing ratio
❌ Not mixing thoroughly
❌ Delaying application after mixing


πŸŸͺ Step 3 – Flake Application

Apply flakes onto the wet primer layer to create a decorative and uniform finish.

βœ” Main Application

  • Broadcast flakes evenly across the floor surface
  • Apply while the primer is still wet for proper adhesion

🧠 Understanding the Flake Bonding Rule

πŸ‘‰ Think of it like dust sticking onto a wet surface. When the primer is still wet, flakes will properly stick and bond onto the surface, ensuring an even and consistent finish.

βœ” After Sprinkling

  • Use the dustpan provided to gently sweep and level excess flakes
  • Ensure even coverage across the entire floor

βœ” Section-by-Section Method

You will not be able to coat and flake the entire floor at once. Work in sections to ensure proper timing and even finish.

  1. Apply primer on one section
  2. Immediately broadcast flakes while wet
  3. Move gradually to next section

πŸ‘‰ Around 4–6 sqft per section. Start from the furthest corner and work towards the exit.

βœ” Joining Between Sections

To reduce visible joints:

βœ” Sweep excess flakes slightly into completed section
βœ” Overlap primer around 1–2mm into previous section
βœ” Apply only a thin overlap layer

πŸ‘‰ This helps create a seamless transition.

βœ” Skirting Application Method

  • First, apply flakes evenly on the floor surface while the primer is still wet
  • Push flakes gently towards the area under the skirting for better coverage
  • Then use the dustpan to sweep flakes upward onto the primed skirting area
  • Ensure flakes are evenly distributed for a smooth and consistent finish

πŸ‘‰ This method creates a seamless transition between floor and skirting, giving a continuous and professional-looking result

βœ” For higher walls (e.g. 5ft):
Use the dustpan to collect flakes, then lightly spread them from the dustpan onto the wall for controlled and even coverage.

⚠️ Common Mistakes

❌ Waiting too long until primer starts drying before applying flakes
❌ Uneven flake distribution on floor surface
❌ Not covering skirting area properly

πŸ‘‰ Timing is critical β€” flakes must be applied while primer is still wet for proper bonding

βœ” After Flake Application

βœ” Do not sweep or disturb flakes
βœ” Allow flakes to settle and cure naturally

βœ” Masking Tape Removal

After initial setting (approximately 10–15 minutes):

βœ” Wear plastic foot cover
βœ” Carefully enter area only for tape removal
βœ” Remove masking tape gently
βœ” Avoid touching flake surface

⚠️ After removing tape, do not re-enter the coated area again.

⚠️ Common Mistakes

❌ Trying to coat entire floor at once
❌ Uneven flake distribution
❌ Allowing primer to dry before flakes
❌ Heavy overlap causing visible joints
❌ Poor working direction planning

πŸ‘‰ Timing is critical for proper flake bonding.


🟫 Step 4 – Flake Curing & Surface Preparation

⏱ Estimated Time: 6+ Hours Drying

Allow flakes to fully cure before topcoat preparation.

βœ” Curing Time

Approximate drying time: πŸ‘‰ Around 6 hours or until fully dry

⚠️ Drying time varies depending on:

  • Temperature
  • Ventilation
  • Humidity

βœ” How to Improve Drying

βœ” Improve airflow
βœ” Open windows if possible
βœ” Use fan to improve air circulation

βœ” Dryness Check

Before proceeding, lightly touch the surface. If still sticky: πŸ‘‰ Wait longer. Only proceed when fully dry and stable.

βœ” Collect Excess Flakes

After curing:

βœ” Collect all loose flakes
βœ” Excess flakes are reusable for future touch-ups or projects

βœ” Flake Surface Sanding (IMPORTANT)

After fully cured:

βœ” Use 180-grit sandpaper
βœ” Sand lightly and evenly

Purpose:

  • Remove standing or sharp flakes
  • Reduce rough texture
  • Improve topcoat smoothness

⚠️ Do not sand aggressively.

πŸ‘‰ Without sanding, the surface may become overly rough and may consume excessive topcoat due to uneven flake texture.

βœ” Vacuum Cleaning (IMPORTANT)

After sanding:

βœ” Vacuum the entire surface thoroughly
βœ” Remove all loose flakes and dust

πŸ‘‰ This prevents loose flakes from detaching later during usage.

⚠️ Common Mistakes

❌ Applying topcoat on sticky surface
❌ Skipping sanding
❌ Sanding too aggressively
❌ Leaving loose flakes or dust before topcoat

πŸ‘‰ Proper curing and preparation are essential for a professional finish.


πŸŸ₯ Step 5 – 2K Polyurethane Topcoat (Final Protection)

⏱ Estimated Time: 20–30 Minutes

Seal the entire coating system with protective topcoat.

βœ” Mixing Ratio (IMPORTANT)

2K Polyurethane mixing ratio: πŸ‘‰ 4 : 1 (Part A : Part B)

Example Mixes

  • 800g Part A + 200g Part B
  • 400g Part A + 100g Part B

βœ” Mixing & Preparation

βœ” Ensure mixing container is clean and dry
βœ” No water, dust, or old paint residue inside container

Mixing Method:

  1. Pour Part B into Part A
  2. Stir thoroughly until fully blended

βœ” Application

βœ” Apply evenly using roller
βœ” Ensure complete and consistent coverage
βœ” Avoid dry patches or uneven coating

πŸ‘‰ This layer provides:

  • Waterproofing
  • Protection
  • Durability
  • Final gloss finish

βœ” Optional Second Coat

If additional gloss or protection is desired:

βœ” Optional second coat may be applied if material condition remains usable

βœ” Curing Instructions

βœ” Keep area ventilated
βœ” Avoid water contact during curing

Recommended Curing Time:

  • 24 hours before light use
  • 72 hours before heavy objects or dragging furniture

⚠️ Common Mistakes

❌ Incorrect mixing ratio
❌ Uneven coating
❌ Applying on dirty surface
❌ Using wet or contaminated container
❌ Water exposure during curing

πŸ‘‰ Proper topcoat application ensures long-lasting durability.


🎨 Final Appearance Expectations

βœ” Slight texture variation is normal with flake coating

βœ” Final texture may vary depending on:

  • Flake distribution
  • Sanding preference
  • Surface condition
  • Application method
  • Topcoat thickness and number of layers

πŸ‘‰ Flake texture is part of the coating design and appearance.


πŸŽ₯ Installation Guidance

This guide serves as your complete DIY installation reference.

πŸ‘‰ Follow each step carefully and in order for best results.

πŸ“² Need Help During Application?

If you are unsure at any stage:

πŸ‘‰ Contact us directly via WhatsApp
πŸ‘‰ Our coating team will guide you step-by-step


πŸ’‘ Pro Tips for Best Results

βœ” Check all tools and materials before starting to ensure a smooth application process

βœ” Ensure floor preparation is completed properly before coating work begins

βœ” Sand the surface thoroughly using 40-grit sandpaper to remove dirt, debris, soap wax, and contaminants for better adhesion

βœ” Wipe the surface using the cleaning solution provided to ensure proper bonding

βœ” Always apply masking tape before coating work to achieve clean and sharp edges

βœ” Tape any potential dripping water outlets such as shower heads or fixtures to ensure no water contact during application and curing

βœ” Follow all mixing ratios strictly β€” do not estimate measurements

βœ” Work in small sections (around 4–6 sqft) and move from corner towards exit

βœ” Broadcast flakes immediately while the primer is still wet for proper bonding

βœ” Apply only a thin layer on overlap areas to prevent visible joints or raised edges

βœ” Remove masking tape around skirting areas after initial setting before primer fully cures, as hardened tape becomes harder to remove cleanly

βœ” After curing, lightly sand the flake surface using 180-grit sandpaper to achieve your desired texture before applying topcoat and avoid overly rough texture

βœ” Vacuum clean the entire surface thoroughly after sanding to remove all loose flakes and dust

βœ” Ensure all flake-coated surfaces are fully sealed with 1 layer or optional second layer of 2K Polyurethane topcoat to achieve a glossy and long-lasting finish

βœ” Avoid any water contact during topcoat curing process


❗ Still Unsure?

If you are not confident at any step:

πŸ‘‰ Send us your area photo + details
πŸ‘‰ We will guide you step by step

πŸ“² WhatsApp Us Now for Assistance


We don't just supply materials β€”
we guide you to achieve a long-lasting, professional result πŸ‘