DIY Epoxy Flake System β Step-by-Step Guide
Follow this guide carefully to achieve a smooth, durable, and professional finish π
If you are unsure at any step, contact us before proceeding.
π§° Tools & Materials Checklist
Before you start, make sure all tools and materials are ready to avoid interruptions during application.
π¦ Application Tools
β Roller & Roller Refill
β Paint Brush
β Mixing Stick
β Masking Tape
β Gloves
β Plastic Foot Cover
β Dustpan
π¨ Surface Preparation
β Sanding Disc (40 Grit & 180 Grit Sandpaper)
β Floor Wipe Cleaning Solution (Colorful Tin)
β Cloth
β Vacuum Cleaner (Prepare yourself)
πͺ Coating Materials
β 2K Epoxy Primer Part A & Hardener Part B (Grey Color Container)
β 2K Polyurethane Part A & 2K Polyurethane Hardener Part B (Bronze Color Container)
β Flakes
β οΈ2K Epoxy Primer and 2K Polyurethane use different hardeners.
Do not cross-mix or interchange hardeners between both systems.
β Quick-Dry Filler (For Tile Joint Filling if seamless finish is required)
π Prepare everything in advance to ensure a smooth and consistent application process
β οΈ Before You Start
β Recommended Working Team
β Small toilet / small area: 1β2 persons
β Larger area: 2 persons recommended
(1 person rolling primer + 1 person broadcasting flakes)
β Surface Condition
β Surface must be completely dry and clean
β No oil, soap residue, wax, dust, or loose particles
β Avoid rainy or high-humidity days
β Ensure good ventilation during application and curing
β Before Starting Application
π If applying the next morning, avoid using the toilet or wet area the night before so tile joints can fully dry.
π« Step 0 β Tile Joint Filling (Optional for Seamless Finish)
β± Estimated Time: 30β90 Minutes + Drying Time
Before surface preparation, decide the type of finish you want.
β Gap vs Seamless Finish
- Leaving tile gaps is acceptable if you are okay with visible joint lines
- For a seamless, smooth finish, tile joints must be filled before coating
β How to Fill Tile Joints
- Apply suitable filler into the tile joints
- Press firmly to ensure the joints are completely filled
- Level the surface as evenly as possible
β Drying
- Allow the filler to fully dry before proceeding to the next step
π Do not rush this process
β οΈ Common Mistakes
β Not pressing filler deep into joints
β Leaving uneven or sunken joints
β Applying coating before filler is fully dry
π Proper joint filling is key to achieving a smooth, seamless finish
π¦ Step 1 β Surface Preparation
β± Estimated Time: 30β90 Minutes
Proper surface preparation is critical for good adhesion and long-lasting results.
β Sanding (IMPORTANT)
Sanding is a critical step to ensure proper adhesion of the coating system. It helps to:
- Remove surface contaminants such as soap residue, wax, gum, and dirt
- Create a clean surface for better coating bite and adhesion
- Ensure a strong and long-lasting bond between coating and floor surface
β Sanding Process
- Use 40-grit sandpaper with a sanding disc
- Sand the entire floor surface evenly
- Focus on removing all surface residue, including skirting areas if they will also be coated
β οΈ Common Mistakes
β Skipping sanding on dirty or waxed surfaces
β Not removing soap or oily residue properly
β Over-sanding and removing filler from joints
β Leaving uneven or raised areas
π Proper sanding is essential for coating adhesion and long-term durability
β Surface Cleaning
- Remove all dust, dirt, grease, soap residue, and wax
- Use the floor wipe cleaning solution provided in our set
Steps:
- Pour a small amount of floor wipe cleaning solution onto a cloth
- Wipe the entire floor area thoroughly
- Include skirting areas if you are coating them
β οΈ Common Mistakes
β Leaving soap, wax, or oily residue
β Skipping cleaning after sanding
π Surface cleaning is one of the most important steps.
β Masking & Skirting Protection (IMPORTANT)
After cleaning:
β Step-by-Step Masking Process
β Apply masking tape to all unwanted areas
β Tape skirting edges carefully for clean finishing lines
β Cover sinks, taps, shower heads, drains, and metal fixtures
β Press tape firmly to prevent seepage underneath
β Additional Protection Notes
β οΈ Ensure no water drips onto the coating during application or curing.
Tape any possible dripping water outlets such as:
- Shower heads
- Water pipes
- Taps
- Fixtures
β Masking Tip
Use long continuous strips of masking tape instead of many short pieces.
π Easier removal
π Cleaner edge lines
π Less tape residue
π¨ Step 2 β Primer Application
Apply epoxy primer evenly to ensure strong adhesion for the coating system.
β Mixing Ratio (IMPORTANT)
Primer mixing ratio: π 5 : 1 (Part A : Part B)
Example Mixes
- 1kg Part A + 200g Part B
- 500g Part A + 100g Part B
β οΈ Always measure accurately. Do not estimate.
β How to Mix Properly
β For full set usage, the most common method is to pour all Part A into Part B and mix thoroughly.
π If you plan to coat another area or future project, you may divide and measure based on the recommended mixing ratio instead.
- Shake Part A well before pouring
- Measure the required amount accurately
- Mix Part A and Part B thoroughly until fully blended
β Mixing & Preparation
β Ensure mixing container is clean and dry
β No water, dust, or old paint residue inside container
β Application
- Use roller for even coverage
- Apply a thin, consistent layer
- Ensure full coverage of tile lines and original floor color
π For better flake bonding, you may apply 2 thin layers on one section (second layer immediately after the first), then broadcast flakes straight away while the primer is still wet.
β± Working Time (CRITICAL)
Once mixed, the material immediately begins curing.
π Use immediately after mixing.
β οΈ Do NOT:
β Mix and keep for later
β Leave mixed material unused for long periods
β οΈ Common Mistakes
β Incorrect mixing ratio
β Not mixing thoroughly
β Delaying application after mixing
πͺ Step 3 β Flake Application
Apply flakes onto the wet primer layer to create a decorative and uniform finish.
β Main Application
- Broadcast flakes evenly across the floor surface
- Apply while the primer is still wet for proper adhesion
π§ Understanding the Flake Bonding Rule
π Think of it like dust sticking onto a wet surface. When the primer is still wet, flakes will properly stick and bond onto the surface, ensuring an even and consistent finish.
β After Sprinkling
- Use the dustpan provided to gently sweep and level excess flakes
- Ensure even coverage across the entire floor
β Section-by-Section Method
You will not be able to coat and flake the entire floor at once. Work in sections to ensure proper timing and even finish.
- Apply primer on one section
- Immediately broadcast flakes while wet
- Move gradually to next section
π Around 4β6 sqft per section. Start from the furthest corner and work towards the exit.
β Joining Between Sections
To reduce visible joints:
β Sweep excess flakes slightly into completed section
β Overlap primer around 1β2mm into previous section
β Apply only a thin overlap layer
π This helps create a seamless transition.
β Skirting Application Method
- First, apply flakes evenly on the floor surface while the primer is still wet
- Push flakes gently towards the area under the skirting for better coverage
- Then use the dustpan to sweep flakes upward onto the primed skirting area
- Ensure flakes are evenly distributed for a smooth and consistent finish
π This method creates a seamless transition between floor and skirting, giving a continuous and professional-looking result
β For higher walls (e.g. 5ft):
Use the dustpan to collect flakes, then lightly spread them from the dustpan onto the wall for controlled and even coverage.
β οΈ Common Mistakes
β Waiting too long until primer starts drying before applying flakes
β Uneven flake distribution on floor surface
β Not covering skirting area properly
π Timing is critical β flakes must be applied while primer is still wet for proper bonding
β After Flake Application
β Do not sweep or disturb flakes
β Allow flakes to settle and cure naturally
β Masking Tape Removal
After initial setting (approximately 10β15 minutes):
β Wear plastic foot cover
β Carefully enter area only for tape removal
β Remove masking tape gently
β Avoid touching flake surface
β οΈ After removing tape, do not re-enter the coated area again.
β οΈ Common Mistakes
β Trying to coat entire floor at once
β Uneven flake distribution
β Allowing primer to dry before flakes
β Heavy overlap causing visible joints
β Poor working direction planning
π Timing is critical for proper flake bonding.
π« Step 4 β Flake Curing & Surface Preparation
β± Estimated Time: 6+ Hours Drying
Allow flakes to fully cure before topcoat preparation.
β Curing Time
Approximate drying time: π Around 6 hours or until fully dry
β οΈ Drying time varies depending on:
- Temperature
- Ventilation
- Humidity
β How to Improve Drying
β Improve airflow
β Open windows if possible
β Use fan to improve air circulation
β Dryness Check
Before proceeding, lightly touch the surface. If still sticky: π Wait longer. Only proceed when fully dry and stable.
β Collect Excess Flakes
After curing:
β Collect all loose flakes
β Excess flakes are reusable for future touch-ups or projects
β Flake Surface Sanding (IMPORTANT)
After fully cured:
β Use 180-grit sandpaper
β Sand lightly and evenly
Purpose:
- Remove standing or sharp flakes
- Reduce rough texture
- Improve topcoat smoothness
β οΈ Do not sand aggressively.
π Without sanding, the surface may become overly rough and may consume excessive topcoat due to uneven flake texture.
β Vacuum Cleaning (IMPORTANT)
After sanding:
β Vacuum the entire surface thoroughly
β Remove all loose flakes and dust
π This prevents loose flakes from detaching later during usage.
β οΈ Common Mistakes
β Applying topcoat on sticky surface
β Skipping sanding
β Sanding too aggressively
β Leaving loose flakes or dust before topcoat
π Proper curing and preparation are essential for a professional finish.
π₯ Step 5 β 2K Polyurethane Topcoat (Final Protection)
β± Estimated Time: 20β30 Minutes
Seal the entire coating system with protective topcoat.
β Mixing Ratio (IMPORTANT)
2K Polyurethane mixing ratio: π 4 : 1 (Part A : Part B)
Example Mixes
- 800g Part A + 200g Part B
- 400g Part A + 100g Part B
β Mixing & Preparation
β Ensure mixing container is clean and dry
β No water, dust, or old paint residue inside container
Mixing Method:
- Pour Part B into Part A
- Stir thoroughly until fully blended
β Application
β Apply evenly using roller
β Ensure complete and consistent coverage
β Avoid dry patches or uneven coating
π This layer provides:
- Waterproofing
- Protection
- Durability
- Final gloss finish
β Optional Second Coat
If additional gloss or protection is desired:
β Optional second coat may be applied if material condition remains usable
β Curing Instructions
β Keep area ventilated
β Avoid water contact during curing
Recommended Curing Time:
- 24 hours before light use
- 72 hours before heavy objects or dragging furniture
β οΈ Common Mistakes
β Incorrect mixing ratio
β Uneven coating
β Applying on dirty surface
β Using wet or contaminated container
β Water exposure during curing
π Proper topcoat application ensures long-lasting durability.
π¨ Final Appearance Expectations
β Slight texture variation is normal with flake coating
β Final texture may vary depending on:
- Flake distribution
- Sanding preference
- Surface condition
- Application method
- Topcoat thickness and number of layers
π Flake texture is part of the coating design and appearance.
π₯ Installation Guidance
This guide serves as your complete DIY installation reference.
π Follow each step carefully and in order for best results.
π² Need Help During Application?
If you are unsure at any stage:
π Contact us directly via WhatsApp
π Our coating team will guide you step-by-step
π‘ Pro Tips for Best Results
β Check all tools and materials before starting to ensure a smooth application process
β Ensure floor preparation is completed properly before coating work begins
β Sand the surface thoroughly using 40-grit sandpaper to remove dirt, debris, soap wax, and contaminants for better adhesion
β Wipe the surface using the cleaning solution provided to ensure proper bonding
β Always apply masking tape before coating work to achieve clean and sharp edges
β Tape any potential dripping water outlets such as shower heads or fixtures to ensure no water contact during application and curing
β Follow all mixing ratios strictly β do not estimate measurements
β Work in small sections (around 4β6 sqft) and move from corner towards exit
β Broadcast flakes immediately while the primer is still wet for proper bonding
β Apply only a thin layer on overlap areas to prevent visible joints or raised edges
β Remove masking tape around skirting areas after initial setting before primer fully cures, as hardened tape becomes harder to remove cleanly
β After curing, lightly sand the flake surface using 180-grit sandpaper to achieve your desired texture before applying topcoat and avoid overly rough texture
β Vacuum clean the entire surface thoroughly after sanding to remove all loose flakes and dust
β Ensure all flake-coated surfaces are fully sealed with 1 layer or optional second layer of 2K Polyurethane topcoat to achieve a glossy and long-lasting finish
β Avoid any water contact during topcoat curing process
β Still Unsure?
If you are not confident at any step:
π Send us your area photo + details
π We will guide you step by step
π² WhatsApp Us Now for Assistance
We don't just supply materials β
we guide you to achieve a long-lasting, professional result π